Four Point Crimping Applicator for 0.5-9mm2 Terminal Crimping Molds Crimping Die

Four Point Crimping Applicator for 0.5-9mm2

We also supports customization of other molds, like Square mold, Hexagonal mold, OTP mold, Euro mold. etc.

Advantages of Four Point Crimping

• High Reliability: It forms a consistent, gas-tight “cold weld,” ensuring excellent electrical conductivity and robust mechanical strength.
• Vibration Resistance: Connections made with this method effectively resist mechanical vibrations, reducing the risk of loosening or failure.
• Corrosion Resistance: The tight seal helps prevent oxidation and corrosion at the connection point.
• Consistency: Automated or semi-automated processes ensure consistent, high-quality crimps, boosting production efficiency.
• No Soldering Needed: This eliminates issues like thermal stress and solder contamination, and no post-crimp cleaning is required.

Application Areas

Four-point crimping is primarily used in industries where connection quality is paramount:

• Automotive Industry: Crucial for wire harnesses, connectors, and sensors to ensure stable electrical connections that withstand vibrations and temperature changes. It’s especially beneficial for aluminum wire crimping for vehicle lightweighting.
• Electronics Industry: Widely used in wire harness processing for consumer electronics and industrial control devices, and for press-fit connections on PCBs as a solderless alternative.
• Aerospace Systems: Meets the stringent demands for reliability, vibration resistance, and corrosion protection in critical aerospace equipment.
• Telecommunications Equipment: Ensures high-quality, stable cable connections for reliable signal transmission in communication infrastructure.
• Industrial Automation and Control Systems: Provides robust and durable connections for sensors, actuators, and control units in challenging industrial environments.